Cost of Ownership
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Wafer Scratching
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Droop
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Throughput

     



Fabworx products overcome - and in many cases, eliminate - many of the common problems faced in today's robotic tools.

Reduce Particles

Fabworx robots incorporate several design improvements to reduce contamination. Wafers rest on wafer support pads with a high coefficient of static friction, to eliminate wafer sliding and associated nickel and aluminum contamination. The hub design employs ceramic hybrid bearings that are isolated from one another to eliminate bearing collisions and reduce ferrous particles. Wrist and elbow bearings are sealed to prevent particles from contaminating the chamber.

Eliminate Scratching

Fabworx robots use stronger materials and tighter tolerances to eliminate droop and associated wafer scratching. Hub bearing spacers are thicker and stronger, and a higher spring preload is used to create an extremely solid base. Elbow and wrist joints incorporate pressed-fit bearings. Arm components are rigidly connected to increase stiffness. Fabworx end effectors are stronger and less susceptible to heat-induced warping, and their thinner profile provides more vertical clearance between wafers within the cassette. Click HERE to view a Solid State Technology article on scratch reduction results on the Fabhp Robot.

Increase Repeatability and Accuracy

Fabworx arm assemblies are exceptionally tight, to eliminate extraneous movement. Reduced backlash and the elimination of wafer sliding provide better wafer placement repeatability, reducing backside pressure faults and associated chamber downtime. Leveling of the end effector is performed at the wrist, for faster setup and greater precision.

Enhance Throughput

With smoother motion throughout and wafer sliding eliminated, robot speed can often be safely increased. Arm extend and retract times of greater than 2 seconds can be reduced to 0.75 seconds, and rotational movement is similarly improved. This results in a wafer-per-hour improvement of 3-34%.

Improve Reliability

Fabworx robots are designed for superior reliability. Hub bearings are a ceramic hybrid, and are isolated to eliminate bearing collisions and reduce wear. Wrist bearings are ceramic, and interlocking gears with anti-backlash springs are replaced with preloaded stainless steel bands that require no preventive maintenance. The Fabhp Robot exceeds 11 million MCBF, or 4-5 years of typical production use.

Click on the links to the left for more details.

For more information, contact us.